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There
is a certain amount of confusion about the number and type of
digital converters needed to produce the best scan in an SPM. Most
of the hype is due to marketing efforts rather than engineering
principles. First of all, there is no benefit to using the DSP to
control the PID feedback for the Z axis. One excuse given is so that
the software can control the gain settings instead of using knobs.
This is bogus, as the Qscope demonstrates. Converting an analog
signal to digital always introduces resolution errors and sampling
delays. Minimizing the distortion introduced requires sophisticated
filters. A good example of this is the design of CD players. Very
high order low pass filters are required to minimize distortion.
The
PID terminology is the digital equivalent of the
"lead-lag" networks used for many years to improve the
stability of analog feedback systems. The problem with using the DSP
to control the Z feedback is that it places a heavy real time burden
on the DSP and makes it extremely difficult for it to perform other
tasks. The PID loop is the simplest type of feedback control, and is
not sufficient to suppress the high Q resonance in the Z axis due to
the longitudinal resonance of the scanner which occurs at about 10
KHz; analog compensation is required to obtain good performance. It
cannot be done by the DSP because too many time elements are
required for the finite time response. The Quesant system is able to
provide a closed loop frequency response within a factor of three of
this resonance. Computer control of the PID parameters is provided
by digitally controlled gain elements rather than by numbers down
loaded to the DSP. The Z axis response is digitized by 16 bit
converters at 100 KHz and accumulated by the DSP to form 32 bit
topology information from which the image is formed. By summing many
samples per pixel, the full range of the D to A converter is
preserved no matter how small the Z deflection is. Because the DSP
is not overburdened trying to implement the PID feedback, four
separate streams of data can be downloaded to the host system.
To
control the scan in X and Y, it is necessary to provide three
independent means of controlling the scan, the size of the scan, and
the offset of the scan within the maximum range of the PZT. This is
because with only a single converter, the resolution of the scan
becomes too low if the scan size is small. Due to the large dynamic
range of the deflection, one or two converters do not provide a
large enough attenuation. With an 80 micron scanner, zooming down to
a 5 nm scan size for atomic resolution is a reduction of 16000 to 1.
To do this, the most significant 14 bits of a 16 bit D to A
converter are held fixed during the scan, leaving only 2 bits for
the scan. Even with a 20 bit converter, only 6 bits would be
available. This obviously will not work. In the worst case, most of
the resolution bits of the converter must be available for the scan.
In the Quesant controller, separate converters are used for the
offset, switched gain ranges are used to scale the size of the scan
over a range of 200 to 1, and 16 bit converters are dedicated to the
scan. Another problem is that even with careful circuit design, and
premium components, noise is introduced into the scan signal from
external electronic sources. To minimize this, it is essential to
reduce the High Voltage amplifier gain at its outputs for small scan
sizes that do not require an offset. To control the scan in X and Y,
two distinct methods are used for the cases where hard zoom is
invoked and where it is not. Hard zoom refers to the ability to scan
at the maximum range, and then to select an area within that scan
and expand it to an arbitrary size. It is necessary for the high
voltage amplifiers to operate at maximum gain for this case. Where
this mode is not needed, the high voltage amplifiers can be bypassed
for smaller scans, eliminating this possible source of noise.
Without
correction for nonlinearity and accurate calibration, the PZT is
inherently a poor element as far as precision is concerned. Anyone
who feels that all that is required for precise scans is a few 16
bit D to A converters is quite naïve. The PZT by itself is only
good for about 20% accuracy. There is also coupling between Z and X
and Y unless they are mechanically separated as in the Quesant
system. Two sources of PZT inaccuracy are observed and have been
studied by us: creep and cubic nonlinearity. Creep is a linear
effect in electronic terms, and is primarily a function of time.
Other notes describe its effects. Cubic nonlinearity, on the other
hand is primarily a function of the voltage applied to the PZT. It
is important to remove both of these artifacts for a precise scan
because they scale differently in time and scan size. In the Quesant
system, the creep is removed by an electronic compensation circuit
in all three axes, while the remaining cubic nonlinearity correction
is done by a DSP algorithm using a series of Fourier sine terms.
Unless the creep is first removed from the scan, the nonlinearity
can't be accurately removed. By scanning a diffraction grating in
both X and Y and performing a Fourier series expansion of the pitch
of the grating lines, an exact correction can be generated. The
correction is done by the DSP as the scan is generated using 32
precalculated slope segments. The result produces 0.2% linearity and
similar absolute calibration.
At Quesant, we have striven to provide
the most precise design possible regardless of cost, but we have not
included useless components just for marketing hype. An examination
of our design would reveal many elements not present in other
systems such as creep compensation, Bessel filters for resonance
suppression, high speed feed forward imaging and the capacitive
reactance bridge technology used in the optional metrology head.
This technology is the result of many years of experience in
electronic circuit design, and years of perfecting the art of
scanning probe microscopes.
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